Kurumsal

Production

We are moving towards our goal of establishing an integrated facility by continuously investing and increasing the quality and speed of our production with our machine park ,which is twice as bi with our new factory, and with our quality production staff. With our production department consisting of mechanical production, electronic production, automatic sorting unit and planning department, we have the facility that can produce 90,000 components per hour, with conveyor and cellular assembly lines and ability to assemble 17 different products at the same time.

1- Mechanical Production

Machining: Based on the job order which determined by planning department, machining department starts unwanted material removal process from metal pieces to form the desired pieces based on the product design.

Cnc:A precise machining is performed by lazer on metals such as aluminum, chrom and steel based on 2D techinal drawings.

Press Brake: Metal sheet and plate materials are bended based on predetermined sizes and technical drawings.

Press: Metal cutting, bending and plastering of metal materials are rendered in press department.

Plexi Lazer: Department where plastic, acrylic and wood plates are cut and scraped.

Plexi Processing: It is a deparment where standard plexi products are produced, as well as specially designed products.

Dyeing plant: After prewash of metals composed of metal and alloy, paint dust is applied on the metal surface by static electricity and a painted surface is obtained by appliying 200 degrees heat which is called curing process.

2-Electronical Production

LEDLine Production: LEDline assembly in which luminaires used for general lighting and decorative lighting are produced by combined as linear arrays seamlessly. Ledline products are produced with the standarts of IP20 and IP44 for indoors and IP65 outdoor use.

Power Production: : It is the assembly line in which the general lighting , decorative lighting and under water armaturesare produced. Based on where products are used, they are produced as IP20-IP44-IP65-IP68

Control Panel Production: Production line where the power supply and control system accessories are assembled into a cabinet for fixtures to work in accordance with the project needs.The power supplies and control system in the panel are controlled by electrical testing to see if the accessories are compatible and applicable on the field.

Polymer Production: It is the production line where the linear components are covered with the chemical material called polymer to obtain IP65 standard. Polymer chemical fittings are applied by cnc-controlled machine without being touched and dried (curing) in the same environment.

Automated PCB Assembly: All the electronic components of fixtures and control systems, especially leds, are printed on pcb by means of silk screen printing method. The electronic components placed in suitable positions in fully automatic cnc machines and exposed to heat before they are ready to use. The production line area and staff are continuously 100% ESD protected so that electronic components are not affected by static electricity.

Packaging: Packaging line is where all the orders are packed and gets prepared for shipping.

3-Planning

Planning department makes weekly and monthly production plans considering the critical materials and orders from sales and export departments, manages stock and makes sure the products are produced and delivered on time.

Department continuously improves production processes by applying lean manufacturing and MRP 1 methods and also evaluating capacity efficiency with PMI.

With our product range with 12.000 different stock codes, it is possible to plan and send the products that can meet the various demands of different customers. Also planning department plans the products with special specs for project based jobs.